Facilities
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- Aizu Factory
Features
- Contract manufacturing of tablets, oral jelly, and granules from formulation to packaging
- Prototyping and analytical evaluation for transition from the experimental stage to the actual production stage
- Process improvement in actual production
History
It has been in operation since 1985 in Aizu Wakamatsu City, about 120 km inland from the Pacific coast.
Scale and equipment
110,000 m², buildings with a total floor area of approx. 23,000 m² are located, mainly the 1st and 2nd plant buildings, the 3rd plant building, the quality control building, the production technology research building, and the administration building.
Layout
The 2nd plant buildings
Function
From formulation to packaging
- · Single-flavor tablets
- · Film-coated tablets
- · Core tablets and granules
System
Manufacturing engineering system (MES)
Three-dimensional automated warehouse management system
Gravity flow system
Eliminate human error and ensure efficient manufacturing
The highest pressure system in clean corridors to prevent contamination
constantly monitored temperature, humidity, and differential pressure between rooms by the environmental monitoring system (PERMS) to maintain cleanliness
The 3rd plant buildings
Function
Dedicated building for oral jelly products
A series of functions from jelly preparation to filling, sterilization, and packaging
System
Manufacturing engineering system (MES)
Three-dimensional automated warehouse management system
Eliminate human error and ensure efficient manufacturing
Production room
Clean corridor and maximum pressure system to prevent contaminatio
Constantly monitored temperature, humidity, and room pressure by Particle Measuring Systems (PMS) to maintain cleanliness
Process
Automated with the introduction of tray loading equipment and AGVs
Quality Control Building
Incoming testing of raw materials, quality analysis of manufacturing processes, and outgoing testing of products
Using the latest analytical equipment and advanced analytical techniques, physical and microbiological tests on solid preparations and oral jelly formulations
Analyzing foreign substances
Production Technology Research Building
Mainly of general area such as office
Formulation area
Analysis area
Function
Production transition from experimental to actual production machines
Pilot plant scale prototyping and evaluation for process improvement of products
Equipped with analytical instruments for physicochemical evaluation of APIs and a clean area for microbiological testing
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As a company specializing in contract manufacturing of pharmaceutical drugs, we offer a wide range of contract services tailored to clients’ needs based on our extensive experience and know-how accumulated over many years.
